Fruit pulp industry delivers the best fruit pulp to consumers via fruit pulp exporter. In developed nations, consumers have become more health-conscious which has increased appetite for processed fruits. The analysis provides a comprehensive analysis from the Fruit pulp industry covering detailed reporting and evaluates the position of Fruit pulp industry by providing insights to the world. Each report includes Plant Capacity, a requirement of Land and Building, Plant and Machinery, Raw Materials detail with suppliers list. In the developing world, the expansion of middle-classes has led to increased durable good ownership rates. As a result, economic growth and rising incomes have led to expanding demand for Fruit pulp industry within this segment from the past 5 years.
What are Statistics of Import and Export for Fruit Pulp?
India ranks second in the world, next only to China, when it comes to fruit production. India contributes 9.54% of the total fruit production of the world. In spite of India’s stronghold on the production of fruits, it is alarming to know that India processes just 2% of the total fruit production with an alarming loss of around 35%. Only 20% of the production of processed fruits is being exported. India’s share of global exports of fresh fruits and processed fruit products are quite meager when we compare the same with other major fruit producers of the world, i.e., China, Brazil, USA, Italy, Spain, Mexico, Iran, Philippines, Turkey, and Thailand. The imports and exports analysis of this particular industry in India using secondary data that was available.
Different Kinds of Pulper Machin
Usually, a single pulper cannot meet the actual production needs. In practice, we usually use pulper machine linkage or use a more efficient two or three-channel pulper.
- Pulper machine linkage
In many occasions, such as the ketchup production line, two to three pulper machines are available in series. It mounts on a rack and drives by an electric motor. This is the same pulper machine linkage. When the pulper finished, the size of the sieve holes of each pulper is different, and the front screen holes are larger than the rear screen holes, that is, the ones are thinner than one.
- Pulper Machine with Three Channel
The three-channel pulper machine is suitable for beating and separating the broken tomatoes, kiwi, strawberry, sea buckthorn, grapes, etc., as well as pre-cooked and softened hawthorn and jujube fruits. It is also possible to cut the vegetables, peppers, celery, etc. into vegetable juice, and separate the vegetable tendons. Unlike a single-channel pulper, it has no blades for crushing raw materials, and the crushing is carried out exclusively by the crusher. Therefore, when the pulper is linked, the first to third pulpers are arranged from top to bottom. The first pulper has a certain height from the ground and must be operated and managed on the console.
Commercial Fruit and Vegetable Pulping Machine
The fruit and vegetable pulping machine is an ideal machine for making jam, fruit juice, vegetable juice, suitable for a variety of fresh fruit and vegetables in pulping separation. Such as orange flesh, grapes, kiwi, mulberry, peach (to nuclear) and so on, it can change them into jam juice, it can also pulp green vegetables, tomatoes, peppers, celery. The vegetables bar isolated, is a piece of important equipment for food processing. The juice making machine can separate fruit juice and tomato skin and seed.
Advantages of Fruit Pulping Machine
- Fruit pulping machine is ideally used to make fruit juice, fruit jam, and vegetable juice
- Good performance at separation from kernel, seed, and skin.
- Served as the important equipment for food processing entities.
- The pulp and residues will separate automatically
The machine is suitable for juice and isolates tomatoes, kiwi, strawberries as well as a pre-cooked to soften the apples, pears and other fruits.
Factors Affecting the Work of the Fruit Pulper and Its Adjustment
- Fruit pulper
The material (fruit and vegetable) enters the sieve cylinder from the feeding hopper, and the electric motor passes through the transmission system to drive the squeegee to rotate. Due to the rotation of the squeegee and the lead angle, the material moves between the squeegee and the sieve cylinder and moves along the cylinder wall toward the outlet end. The movement track is a spiral. During the movement of the material, due to the combined effects of centrifugal force, extrusion, friction, etc., the juice and the pulpy meat flow out from the perforations of the cylindrical sieve and flow into the liquid storage tank at the lower end of the collecting hopper. The skin and seed waste of the material is removed from the slag outlet at the left end of the cylindrical sieve to achieve separation.
Cylinder screen and scraper
The cylindrical sieve is a slurry separation device which is open at both ends and is horizontally installed in the casing and fixed to the frame. It is made of thick stainless steel sheet with a pore size range of 0.4 to 1.5 mm and an open porosity of about 50%. The auger, the crushing blades and the scraper are in turn mounted on a shaft driven by the drive train. The squeegee is actually a rectangular stainless steel plate that is stable on the shaft by a holder. Generally, the number of squeegees is two, and there are also three pieces (in this case, the radial angle of the cylinder is 120°). Each squeegee has an angle with the axis called the lead angle (the lead angle ranges around 5°).
The extent to which the material is shredded in the fruit pulper is related to the following factors: the nature of the material itself, the rotational speed of the shaft, the diameter of the mesh, the area of the mesh area as a percentage of the total area of the screen cylinder, the size of the lead angle, and the relationship between the stick and the inner wall of the screen cylinder. Distance and so on. The diameter of the sieve hole is 0.4-1.5 mm. The smaller the diameter of the sieve holes, the better the beating effect, but the production capacity decreases.
The Forecasting Future for Fruit Pulp in the World
Growing demand for fruit pulp in baby food and organic food products to boost revenue growth of the global fruit pulp market. Main factors driving increasing adoption of fruit pulp across the globe. The shelf life of fruit pulp is longer than fresh fruit. Frozen or chilled fruit pulp retains all the vitamins, minerals, and proteins obtained after processing the pulp. A longer storage life without much alteration to the natural content and flavor is the main factor boosting global market demand for fruit pulp.
Longer shelf life also means reduced transportation and storage costs, and this factor encourages manufacturers to increase the production of fruit pulp. Also, fruit pulp possesses the same properties (taste, texture, flavor, color) as fresh fruit – in fact, fruit pulp imparts an enhanced color and taste to the finished product. This is another main factor driving the demand for fruit pulp in the global market. Pulp/puree is used as a sweetener in various food products such as snacks, juices, yogurt, and baby food, and also in ready-to-drink smoothies. Food producers are moving towards producing fruit pulp based food products owing to the enhanced properties of fruit pulp. This factor is also fueling the revenue growth of the global fruit pulp market.
Global Fruit Pulp Market Value
Growing demand for superfruits has been observed in some parts of Europe. Several processors of fruits are developing new fruit pulp products made from super fruits. Also, in some countries of the Asia Pacific, fruit extracts in the form of pulp and puree are being witnessed in great demand across multiple applications. The global demand for fruit pulp from manufacturers of fruit-based beverages has increased over the years, owing to the growing use of fruit pulp in beverages to enhance the taste and flavor. All these factors are acting in favor of the global fruit pulp market and boosting both global market demand and subsequently revenue generation.
Consumers prefer a smooth texture globally, and hence the application of fruit pulp is confined to developing countries. A wide range of fruit juice made from fruit pulp is present in emerging markets such as China, India, Indonesia, the Philippines, etc. Also, a significant range is available in Developed regions which are not widely accepted in developed countries due to strong taste and thick texture of fruit pulp. The fruit pulp is widely used in North America and Western Europe in the bakery industry due to its features. In other regions, Fruit Pulp consumption is limited.
Fruit Pulp market will face a surge in demand as many food-producing companies started focusing on Organic foods. The fruit pulp has a longer shelf life than the fruit itself due to which the Fruit Pulp market is expected to grow during the forecast period. Fruit Pulp market has an opportunity to replace raw fruit consumption due to changing food preferences. Fruit Pulp market can be segmented on the basis of type which includes mango, strawberry, apple, guava, citrus fruit, berries, grape and others (pear, kiwi fruit, passion fruit, etc.).
The Present Scenario of Fruit Pulping Sector
The fruit pulping industry in Asian is decentralized. An oversized variety of units are within the cottage or home scale and small-scale sector. With little capacities up to 250 tonnes per annum. huge Indian and multinational corporations have capacities within the variability of 30-50 tonnes per hour. The distinguished processed things area unit fruit pulp and juices, fruit-based mostly ready-to-serve beverages, canned fruits and vegetables, and dehydrated vegetables. More recently, merchandise like frozen pulps and vegetables, frozen, dried fruits and vegetables are haunted for manufacture by the business.
The process level in the Asian nation is calculable to be around two. This suggests that there’s a vast market nonetheless to be broach by the fruit process corporations within the country. India’s major exports are a unit in fruit pulp, pickles, canned fruits and vegetables, concentrated pulps and juices, dehydrated vegetables and frozen fruits and vegetables. This sector too has large potential.
How to Start Fruit Pulp Manufacturing Business?
Planning to start a business is very easy, but it is very important to execute those plans properly. Here we will discuss the different required steps to start the fruit pulp processing business.
STEP ONE, RESEARCH
This should be the step that you need to do before finalizing your decision to start the business. You need to find every aspect of the business-like;
- Different pros and cons of the business.
- The market of the business.
- Suppliers of the raw materials
- Required machinery
- Required capital and space to start the business etc.
The research will help you to craft the necessary plans to operate the business in a proper manner. It is better to take advice from existing business operators of the same niche. Your local business may not help you properly as you will be their competitor. However, you can take advice from business from other states or cities.
STEP TWO, SELECT YOUR NICHE
There are two things that you need to decide, the first one is the purpose of the business, i.e. Will you be processing the food pulp to pack and sell them or will be using the same for other food-related business like jam and jelly making. The second thing you need to decide is the type of fruit. The mango pulp processing plant is one of the most demanded business, however, your decision will depend a lot on the location you will be starting your business. If your area is famous for the production of any other kind of fruit, then you need to decide accordingly.
STEP THREE, MANUFACTURING PROCESS
You need to have a detailed knowledge of the manufacturing process of the fruit pulp processing business. There are many forums through which you can get a detailed idea of the same; however, having a practical experience helps a lot in the operation of the same.
STEP FOUR, SELECT LOCATION
You don’t need a huge place to operate your business. You can also start the same at your home if you have enough space and the law in your place allows.
STEP FIVE, SELECT SUPPLIER
You will need different kinds of raw material for operating the fruit pulp processing business. The list includes fruits, ingredients, and chemicals for preserving, packaging materials, etc. The raw fruit is the basic and the most important required raw material of the same. Thus, you need to select the best supplier of the same. Compare the process and the quality of the items before finalizing one.
STEP SIX, ARRANGEMENT OF CAPITAL
The raw materials and the fruit pulper machine will require the maximum capital. The machine is, however, a one-time investment, but you will need the supply of the fruits at regular intervals and in a huge amount. Thus, you need to make an arrangement of the capital accordingly. A well-crafted business plan will help you in getting financial assistance from the banks.
Different Usages of Fruit Pulp Processing Business
The pulps of the fruits, for example, Apple pulp uses, have got different kinds of usages. We can use them for storing the normal pulp to sell them in the seasons when the fruit is not available in the market or has got a high price, the fruit pulp gets a huge demand. Along with this, this business has also great usage for the sauce, jam and jelly manufacturing, etc. This gives the fruit pulp processing business a wide range of potential customers. So, if you have set your mind to start a business, this is a very lucrative business opportunity which can be started with very little capital and in a small place.
How Much Would Set up a Fruit Processing Unit Cost?
The cost of operations or investment needed would depend on your business model. But, the costs or investments shouldn’t be the deciding factor to choose a business idea to work on. You need to keep all such filters away when you are trying to find an awesome idea. The first step for any new startup business is to spot some problems. And explore if there is any solution that can be of any use for solving the pain.
In general, Fruit pulp production line mainly embraces the following steps:
- Fruits weighed and evaluated in terms of quality.
- Pre-selection stage in order to exclude fruits improper for pulp production.
- Fruits are washed, and undergo a sanitization process with chlorinated water (10-100ppm, according to fruit type). Then, fruits are rinsed to remove chlorine residue.
- The maturation degree of fruits evaluate by experts; only the fruits suitable for obtaining good quality pulp forward to the processing zone.
- During processing, pulp finishers equipped with sieves of different meshes use to retain peels, seeds, and other fruit portions.
- If required, acidulates or preservatives added at the homogenization stage.
- The product packed and stored at suitable temperatures to maintain the nutritional, organoleptic and microbiological characteristics of the fruit pulp.